Ss-worldwide Air Cleaner User Manual download pdf

Installation Instructions for

S&S Air Cleaner for Stock Tillotson, Bendix, and Keihin

Carburetors on all OHV H-D's, 1994-up Buells and

All 2000-up Single Runner Fuel Injected Models

WARNINGS

● Gasoline is highly flammable, explosive under

certain conditions, and the fumes toxic when

inhaled. Be sure gasoline petcock is “OFF” before

beginning installation, provide adequate

ventilation, and disconnect battery ground cable

to avoid sparks and accidental engagement of

electric starter.

● Improperly mounted carburetor may become

detached from motorcycle, resulting in immediate

health and fire hazard.

CAUTIONS

● If improperly tightened or loosened by vibration,

bolts, screws, etc. located inside air cleaner

assembly may fall into engine, causing extensive

damage not covered under warranty. S&S

recommends applying Loctite 242 or equivalent

thread locking compound to threads of all bolts,

screws, and nuts located inside air cleaner

assembly.

● Mounting bracket bolt of incorrect length may

cause parts damage not covered under warranty.

● It is the owner’s responsibility to determine if

the installation of this air cleaner assembly is in

accordance with applicable legal and emissions

requirements.

● Crankcase and cylinder head vents must be

open and free of restriction. To meet C.A.R.B. and

similar standards if applicable, crankcase pressure

must be vented into air cleaner assembly, not

directly into atmosphere.

● Pressure relief passages in crankcase and/or

cylinder heads must not be plugged as gasket

failure and oil leakage may result.

INTRODUCTION

Installing an S&S air cleaner on a stock carburetor is simple and straightforward. Because this modification

increases airflow, larger carburetor jets may be required. Additionally, S&S air cleaners for stock carburetors

have no provision for the emissions canister purge valve required in some areas. As a result, installing this

product may render the motorcycle illegal for street use in California and other areas with similar emissions

standards. It is solely the owner’s responsibility to determine the suitability of this product for his use and

application.

S&S air cleaner kits for stock carburetors are available for Big Twins, Sportsters and 1994-up carbureted Buells.

Kit #17-0199 fits 1966-1984 Shovelheads and 1966-1985 XL’s.

Kit #17-0105 fits 1994-up carbureted Buells.

Kit #17-0108 fits 1984-1989 Big Twins and 1986-1987 Sportsters.

Kit #17-0110 fits 1991-up Sportsters and1993-up Big Twins.

Kit #17-0101 fits 1999-up Twin Cam models with carburetor or single runner fuel injected models.

Kits are

not available for 1989-1992 Big Twins,1988-1990 XL’s or any dual runner fuel injected models.

S&S Cycle, Inc.

14025 County Hwy. G Box 215

Viola, Wisconsin 54664 U.S.A.

Phone 608-627-2080 • Fax 608-627-1488

Technical Service

Phone: 608-627-TECH (8324)

Technical Service Email: [email protected]

Website: www.sscycle.com

Because every industry has a leader

Instruction Sheet 51-1062

Revised 6-26-02

by S&S Cycle, Inc.

1 2 3 4 5 6 7 8

Summary of Contents

Page 1 - S&S Cycle, Inc

1Installation Instructions forS&S Air Cleaner for Stock Tillotson, Bendix, and KeihinCarburetors on all OHV H-D's, 1994-up Buells andAll 2000

Page 2 - 1957-1985 Sportsters

NOTES●Air cleaner assembly must be firmly supported.S&S includes support brackets only with kits for OEMcarb or single runner fuel injection. Brac

Page 3 - (See line drawing on page 7.)

INSTALLATION KIT# 17-01081984-1989 Big Twins and1986-1987 Sportsters (Crankcase vented only.)(See line drawing on page 6.)1. Remove existing air clean

Page 4

46. Insert 1⁄4 -28 bolt through backing plate from filterside. On Big Twins only- position the .200” thickspacer between the backplate and supportbrac

Page 5 - INSTALLATION KIT# 17-0105

5INSTALLATION KIT# 17-0105(See line drawing on page 7.)1. Remove existing air cleaner assembly andrelated hardware including cylinder headbreather fit

Page 6 - 1966-1984 Shovel Big Twin and

61966-1984 Shovel Big Twin and1957-85 Sportster with stock carburetor... Part #17-01991984-89 Big Twin, 198

Page 7

74125206a1917343940414542431344320231993-up Big Twin and1991-up Sportster with stock carburetor .... Part #17

Page 8 - Parts and Mounting Hardware

81. Air cleaner cover ......... Part #17-00782. Element ............ Part #17-00793. Ba

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Ss-worldwide Air Cleaner User Manual

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Summary of Contents

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